Operator Training Simulator (OTS),
Engineering Study, Digital Twin

Safer decisions, safer workforce

We offer 3 types of modelling solutions where the parallel copy of your plant or its digital twin can help you

make business decisions easier, and reduce risks without compromise.

While it’s hard to monetise the benefits of these investments, a simulator is similar to an insurance policy. You prepare for the unexpected and for the future.

With the right simulator you increase the confidence of your workforce, reduce the uncertainty in decision making for change of machinery or investment, grow productivity and decrease the possibility of risky situations.

WE HAVE EXPERIENCE

Industries where OTS can make
DECISIONS SAFER

OUR SERVICES

Reduce risk for your workforce and unit,
make SAFER decisions with your own Simulator

Your plants’ safety starts with a knowledgeable, well trained workforce. With OTS you'll have a simulator of your unit which will help your operators in various ways. As you can't automate everything and human logic and interaction is needed, the best investment for your factory is in your workforce.

Simulators we offer

Operator Training Simulator

Operator Training Simulator

With our Operator Training Simulator (OTS) we create a copy of your unit using industry leading software. The simulator can be part of your training plan for unit operators. This will help them in various ways, from reducing training times to being able to act confidently and competently in an emergency situation.

OPERATORS CAN BE TRAINED:

For their jobs prior to starting up the unit

This saves an immense amount of time and money, as the unit can be started up more smoothly from day 1.

For standard operations

Resulting in less malfunctions and more efficient operation.

For emergency situations

Operators will be confident in what they need to do, reducing the impact significantly.

Digital Twin Solution

Digital Twin

A model is created of the unitusing an industry leading software. The model is the copy of the unit, running parallel to the real one.

In case there needs to be a modification to your technology the Digital Twin can be your test run that will show you numbers and results, therefore reducing the risks and helping your decision making process.
Engineering Study

Engineering Study

Our engineers can support a possible technology or technical problem by creating an engineering study.

The simulation can serve as a response to your questions, showing real cause and effect results, mitigate possible risks and support your decision making process.

MAKE DECISIONS SAFER FOR

WORKFORCE

FROM

Training people is costly and time consuming

Replacing and training the workforce is a long and expensive process, as every unit is unique. This is valid for existing plants and new ones too. When a new unit is commissioned, every day it doesn't operate, it generates a loss.

TO

CONFIDENT OPERATORS, SAFER PROCESSES

With the simulator of your unit you can train operators in advance, or make the simulator part of their training plan.
Your unit will have increased SAFETY thanks to TRAINED OPERATORS.
They can prepare for:
- Operator training prior to new unit commissioning/start-up
- Daily production by knowing the operation process in and out - reducing manual mistakes
- Be prepared for emergency situations, malfunctions and act in the right way within a shorter time.

PRODUCTION

FROM

Mistakes and unexpected situations

We are humans, and humans make mistakes, causing unexpected problems, shut downs which creates inefficiencies in the production line. Unexpected malfunctions and emergency situations can also cause unsafe conditions, process upsets, and plant shutdowns.
TO

SAFE LIMITS AND STANDARDS

With the proper training on a dynamic simulator you can easily reduce mistakes and therefore increase production levels, emergency situations can be less common, and less stressful for the operators and they can be prepared for the unexpected. Additionally, any change in the technology can be tested on a Digital Twin further reducing risk.


DECISION MAKERS

FROM

Lack of confidence in adopting new technology

Changing or testing new technology can have a big impact on your unit especially if the team has no factual evidence of the consequences. Decisions tied to technology are difficult to make.


TO

DECISION SUPPORT,
RISK MITIGATION

A Digital Twin or an Engineering Study can help with unanswered questions for you to make informed decisions that are profitable for your business.
A simulator can provide the answer for technical problems or changes by understanding production related numbers, generated by software, which are hard to accurately create manually.

WHAT TO EXPECT

End-to-End OTS Solution

Our team of experts can support your project from ideation to maintenance, globally.

Consultancy

Our team can support you with a consultation going through the benefits that a Digital Twin, Engineering Study or Operator Training Simulator can bring to your unit. We can discuss how our other solutions can future-proof your operations and maximise your profits.


Implementation

Our team of engineers create the OTS or Digital Twin which is then tested on-site. As the simulator is not linked to the production system, your operators and technologists will take part in the testing. As part of this thorough process first we check if every model was created, then the dynamic testing starts, which includes unit start-up and shut down and emergency shut down beside daily operations.

Training

For all our projects we provide on-site end-user training once your solution is implemented. As your users need to be confident using the simulator, we think that training is an essential part of the project - not just an afterthought.
These training sessions are held by the EXPERTS WHO ACTUALLY BUILT YOUR SOLUTION.


Maintenance

As part of our end-to-end approach we offer maintenance services where in a dedicated number of hours per month our engineers support your colleagues with any upcoming questions regarding your OTS or Digital Twin. We will help in case of problems with the software, change the model when pieces of equipment are changed on your site or if your unit capacity has been increased. YOUR PREDICTIVE MODEL STAYS ACCURATE.
Our team of engineers keep delivering result

The list of factories where we've future-proofed production gets longer

Our engineers can support you to run your plant at its
future potential

BETTER Operations

Run your plant’s operations optimally

SAFER Workforce

Reduce risk for your workforce and unit, make safer decisions

SMARTER Control

Know what is running and where in your plant